The fully automatic cartoning machine provides a wealth of post-packaging solutions for the pharmaceutical and biopharmaceutical industries. For products such as vials, syringes, injection pens/auto-injectors, etc., it can realize fully automatic cartoning of drugs. The fully automatic cartoning machine has integrated fully automatic processes such as automatic folding, dispensing, automatic paper tray forming, gluing, product cartoning, automatic folding instructions, automatic placing instructions, camera detection, waste rejection, and box sealing to ensure product packaging. The process is safe and reliable, and 100% testing is performed after the product is loaded to meet the increasingly complex packaging requirements of customers.
The following process is an example of a top-loading pharmaceutical packaging machine - a fully automatic pharmaceutical cartoning machine solution from Jiade.
Figure 1: Automatic forming of paper tray
Automatic carton/tray forming
Jiade uses 100% single material to make cartons and paper trays. After the paper trays are automatically formed, automatic carton assembly and gluing can be performed to meet the packaging needs of different combinations of syringes, ampoules, vials, needles and other products. Require.
Figure 2: Feeding system
Feeding system
Gentle and flexible handling of feed systems is one of the most difficult aspects of automating processes. These systems have been tested in field production runs under different operating environments and proven to be stable and reliable.
Figure 3: Clamping of single vial
Figure 4: Clamping of multiple vials
Secure and controlled delivery
Ensure gentle and smooth transfer of fragile vials, cartridges, and other syringes, with no contact between glass during the entire process!
Figure 5: Automatic placement of instructions
Orderly feeding of instructions, automatic placement of instructions
Jiade has specifically developed various scalable feeding systems, which allow large and thick booklet instructions to be fed in an orderly and high-speed manner while significantly reducing labor. Placing drug instructions has become simple and efficient. Say goodbye to manual placement and make automated drug packaging possible!
Figure 6: Camera detection
Stable and reliable cartoning, automatic appearance inspection
In the process of making packaging, Jiade integrates third-party equipment, such as camera systems, which can use camera detection for production monitoring. Ensure safe boxing process, 100% verification after product is loaded (unique advantage of top-loading)! Prevent empty boxes from occurring.
Figure 7: Product labeling and serialization
Product and carton labeling and track and trace
Ensure drug traceability by providing each packaging unit with a single sequence that can be used for identification. No matter small or large batches – every package can be coded. In addition, it complies with national and international pharmaceutical regulations and complies with GMP and FDA requirements.